Raw Material : PP GF30
Weight : 176.5 g
Shrinkage: 0.6%
Cavity Number : 1+1
Gate: Moldmasters HOT RUNNER
Surface Finish: smooth
Cavity Steel: P20HH (HRC28-32)
Core Steel: P20HH (HRC28-32)
Moldbase: S50C
Part size: 222.08 X 267.78 X 228.79MM
Mold size: 932*700*850MM
Mold weight: 3690KG
Use strip block
Moldflow analysis:
filling study
Weldline:
Air Traps:
Sink Marks:
Cooling with water:
Cooling with water:
X deflection:
Y deflection:
Z deflection:
EDM process:
CNC process:
History
ZhiYing Mold Co., Ltd was registered and started its operations back in 2002, by the capital investment of 8 Million RMB. and has continually continued investing on aquiring new equipment and hiring specialized personnel over the last 15 years.
At 2016 moved its operations to its current bigger facility expanding floor space to 3,000 square meters, and expanded it's office space.
At 2018 bought a new large gantry High Speed CNC Milling machine and a new video microscope measuring system.
People
The company was founded by John Xiang, Xing Liu and Na Yang, who implemented all the administrative, commercial, production, quality and logistics systems, later Vice President Shirley Xiao joined the staff, bringing new USA, Mexico and Europe customers.
Currently has 10 administrative and 10 engineering employees, 78 highly skilled technical workers, 2 workers total combined 100 employees.
In 2018 opened a USA and Mexico Customer service office and joint venture with ZY Tooling for Mold Service, ECR and Warranty in USA and Mexico.
Products
The company has been equipped and personnel trained to produce the highest quality Plastic Injection Molds and Die Cast Molds, from Customer Concept Definition , DFM and Moldflow, Mold design, Mold build to Plastic Part Mass Production, in sizes for press tonnage from 30 tons to 3500 tons.
Has in house New Plastic Injection Machines for 80 tons, 120 tons, 160 tons and 360 tons which are used for New mold tryout and Production as well.
Currently it has joined in ventures with Die casting company and Diemaking and Stamping company.
Outsources product processes of Prototyping, 3D printing, laser scanning, paint, pad printing, silk screen printing, laser etching, Hot foil stamp, ultrasonic welding, high volume small metallic parts manufacturing, silicon rubber components production, plating, anodizing and assembly.
Capacity
The company is able to make more than 500 sets molds per year.
1: Mold dimension:
A: <500MM 50sets/month
B: 500-1000MM 25sets/month
C: >1000MM 8-12sets/month
2: Part dimension: 0-2500MM
3: Mold weight: 25kg-25T
4: Injection molding tonnage: 30T-3500T
Markets
Automotive, Home Appliance, Consumer Electronics, IT, Precision Gear, Connectors, Non Invasive Medical Devices, Industrial equipment, Agricultural equipment, Sporting goods, Consumer dry goods,etc.
End Customers
Tesla, Ford, BMW, Mercedes-Benz, Audi, Volkswagen, Honda,Toyota, BYD, Magneti Marelli
General Electric Healthcare
Kohler, Whirlpool, Electrolux, Midea
Flextronics ,Starbucks ,Aclara, Glowforge
Processes
Commercial process
Quality analysis and definition
Planning processes and Project Management
Plastic part analysis and design modification, DFM, Moldflow analysis
Mold Design, BOM, 2D drawing, CAD/CAM, CNC Programming, CMM programming
Materials, Services, and Components Ordering and Incoming Inspection
Machining Processes
Machined components and Electrodes Quality Control
Finishes, and Fitting
Mold Assembly
Try out, Dimensions correction
Samples Dimensional Report
Texturing and Polishing
ECR
Mold Validation
Pre-production run
Logistics
Mold Shipping
After Sales Support
Materials and Sevices Suppliers
DME, Hasco, Futaba, Misumi, Progressive, PCS,
Synventive, Moldmasters, Incoe, Husky, HRS, Thermoplay, OMNI, Yudo
LKM, Aubert & Duval, Assab, Daido, Finkl, Groeditz, Sinto, Moldmax,
MoldTech
Engineering
10 CAD and CAD/CAM Workstations
2 CAE Servers
Quality
1 CMM
1 Video Microscope Measuring System
1 Optical Comparator
1 Hardness tester
1 fully equipped Quality Control facility
Equipment
2 High speed CNC machining centers large gantry type
3 CNC machining centers
5 CNC milling machines
8 Manual milling machines
4 EDM 50A
3 EDM 30A
2 EDM Mirror finishing
3 Wire EDM
6 Manual Precision grinders
1 Tool room Lathe
1 Radial arm drill
1 Drill Press
1 Fully equipped Polishing facility 4 people
1 fitting machine
ZhiYing Mold Co., Ltd.
Current Capacity
Date: 2020.09.10
Location:Fuyong Mold Factory and Injection Facility
By: John Xiang
Resources:
10 Engineers Design and CAD/CAM
2 Projects Engineers
4 Technicians
2 QC Inspectors
Max capacity:45 molds/ month (avg.)
Current work load: 42 % estimated (---+------)
Engineering Processes 55 % work load (----+-----)
Planning process
Project Management
Plastic part analysis DFM
CAD Mold Design Workstations
CAE Servers Moldflow analysis
BOM
1
2D drawing
CAD/CAM
CNC Programming
CMM programming
After Sales Support
Productive Processes 38% work load (---+------)
Manual Machining Processes
CNC Machining Processes
EDM Machining Processes
Polishing
Other Finishes (outsourced)
Mold Assembly
Fitting
Dimensions correction
Texturing (outsourced)
ECR
Testing Process 48 % work load (----+-----)
Incoming Inspection
Machined components and Electrodes Quality Control
Plastic Samples Dimensional Report
Try outs
Mold Validation
2
Production 60 % work load (-----+----)
Pre-production run
Ordinary Production
Logistics and Shipping 32 % work load (--+-------)
Materials Ordering
Services Ordering
Components Ordering
Mold Shipping preparation
Logistics coordination
Weight : 176.5 g
Shrinkage: 0.6%
Cavity Number : 1+1
Gate: Moldmasters HOT RUNNER
Surface Finish: smooth
Cavity Steel: P20HH (HRC28-32)
Core Steel: P20HH (HRC28-32)
Moldbase: S50C
Part size: 222.08 X 267.78 X 228.79MM
Mold size: 932*700*850MM
Mold weight: 3690KG
Use strip block
| MOLD TEST REPORT | ||||||||||
| Trail NO: | Report NO: | |||||||||
| (MOLD NO.): | XF2039 | (MOLD MAKER): | ||||||||
| ( MODEL ): | (TRIAL DATE): | `2017-7-15 | ||||||||
| (PART NAME): | Audi housing | (THE NO.OF TRIAL): | T1 | |||||||
| (PART NO.): | 6 002 TA0 38700/6002TA038800 | (INJECTION MACHINE): | 1000 T | |||||||
| 1.PRODUCT WEIGHT WITH SPRUE/RUNNER | 340 | g | ||||||||
| (PRODUCT WEIGHT) | 340 | g (1pcs) | ||||||||
| (MATERIAL) | PP GF30 | (COLOUR) | black | (NO OF CAV.) | 1+1 | |||||
| 2.(TEMPERATURE) | ||||||||||
| (CYLINDER TEMP) (HOPPER DRYER&z TIME) | 230ºC | 230ºC | 230ºC | 230ºC | 230ºC | HOPPER DRYER&z TIME: 80 ºC 4 hour | ||||
| (HOT RUNNER) | 225ºC | 220ºC | 210ºC | 200ºC | ||||||
| (CAVITY SIDE) | 50 | ºC | (CORE SIDE) | water | ºC | |||||
| 3. (PRESSURE,SPEED,TIME) | ||||||||||
| (PRESSURE) | 1st 90 kg/c 2nd kg/c 3rd kg/c | |||||||||
| (SPEED) | 1st 40 % 2ndv % 3rd % | |||||||||
| (POSITON) | 25 | |||||||||
| (HOLDINGPRESSURE) | 40 | (SPEED) | 10 | (MELT ZONE) | 60 | TIME: 8s | ||||
| (INJECTION TIME ) | 4 | sec | (COOLING TIME) | 20 | sec | |||||
| (CYCLE TIME) 60 sec (PACK PRESSURE) 8 (CLAMPING PRESSORE) 140T | ||||||||||
Moldflow analysis:
filling study
Weldline:
Air Traps:
Sink Marks:
Cooling with water:
Cooling with water:
X deflection:
Y deflection:
Z deflection:
EDM process:
CNC process:
History
ZhiYing Mold Co., Ltd was registered and started its operations back in 2002, by the capital investment of 8 Million RMB. and has continually continued investing on aquiring new equipment and hiring specialized personnel over the last 15 years.
At 2016 moved its operations to its current bigger facility expanding floor space to 3,000 square meters, and expanded it's office space.
At 2018 bought a new large gantry High Speed CNC Milling machine and a new video microscope measuring system.
People
The company was founded by John Xiang, Xing Liu and Na Yang, who implemented all the administrative, commercial, production, quality and logistics systems, later Vice President Shirley Xiao joined the staff, bringing new USA, Mexico and Europe customers.
Currently has 10 administrative and 10 engineering employees, 78 highly skilled technical workers, 2 workers total combined 100 employees.
In 2018 opened a USA and Mexico Customer service office and joint venture with ZY Tooling for Mold Service, ECR and Warranty in USA and Mexico.
Products
The company has been equipped and personnel trained to produce the highest quality Plastic Injection Molds and Die Cast Molds, from Customer Concept Definition , DFM and Moldflow, Mold design, Mold build to Plastic Part Mass Production, in sizes for press tonnage from 30 tons to 3500 tons.
Has in house New Plastic Injection Machines for 80 tons, 120 tons, 160 tons and 360 tons which are used for New mold tryout and Production as well.
Currently it has joined in ventures with Die casting company and Diemaking and Stamping company.
Outsources product processes of Prototyping, 3D printing, laser scanning, paint, pad printing, silk screen printing, laser etching, Hot foil stamp, ultrasonic welding, high volume small metallic parts manufacturing, silicon rubber components production, plating, anodizing and assembly.
Capacity
The company is able to make more than 500 sets molds per year.
1: Mold dimension:
A: <500MM 50sets/month
B: 500-1000MM 25sets/month
C: >1000MM 8-12sets/month
2: Part dimension: 0-2500MM
3: Mold weight: 25kg-25T
4: Injection molding tonnage: 30T-3500T
Markets
Automotive, Home Appliance, Consumer Electronics, IT, Precision Gear, Connectors, Non Invasive Medical Devices, Industrial equipment, Agricultural equipment, Sporting goods, Consumer dry goods,etc.
End Customers
Tesla, Ford, BMW, Mercedes-Benz, Audi, Volkswagen, Honda,Toyota, BYD, Magneti Marelli
General Electric Healthcare
Kohler, Whirlpool, Electrolux, Midea
Flextronics ,Starbucks ,Aclara, Glowforge
Processes
Commercial process
Quality analysis and definition
Planning processes and Project Management
Plastic part analysis and design modification, DFM, Moldflow analysis
Mold Design, BOM, 2D drawing, CAD/CAM, CNC Programming, CMM programming
Materials, Services, and Components Ordering and Incoming Inspection
Machining Processes
Machined components and Electrodes Quality Control
Finishes, and Fitting
Mold Assembly
Try out, Dimensions correction
Samples Dimensional Report
Texturing and Polishing
ECR
Mold Validation
Pre-production run
Logistics
Mold Shipping
After Sales Support
Materials and Sevices Suppliers
DME, Hasco, Futaba, Misumi, Progressive, PCS,
Synventive, Moldmasters, Incoe, Husky, HRS, Thermoplay, OMNI, Yudo
LKM, Aubert & Duval, Assab, Daido, Finkl, Groeditz, Sinto, Moldmax,
MoldTech
Engineering
10 CAD and CAD/CAM Workstations
2 CAE Servers
Quality
1 CMM
1 Video Microscope Measuring System
1 Optical Comparator
1 Hardness tester
1 fully equipped Quality Control facility
Equipment
2 High speed CNC machining centers large gantry type
3 CNC machining centers
5 CNC milling machines
8 Manual milling machines
4 EDM 50A
3 EDM 30A
2 EDM Mirror finishing
3 Wire EDM
6 Manual Precision grinders
1 Tool room Lathe
1 Radial arm drill
1 Drill Press
1 Fully equipped Polishing facility 4 people
1 fitting machine
ZhiYing Mold Co., Ltd.
Current Capacity
Date: 2020.09.10
Location:Fuyong Mold Factory and Injection Facility
By: John Xiang
Resources:
10 Engineers Design and CAD/CAM
2 Projects Engineers
4 Technicians
2 QC Inspectors
Max capacity:45 molds/ month (avg.)
Current work load: 42 % estimated (---+------)
Engineering Processes 55 % work load (----+-----)
Planning process
Project Management
Plastic part analysis DFM
CAD Mold Design Workstations
CAE Servers Moldflow analysis
BOM
1
2D drawing
CAD/CAM
CNC Programming
CMM programming
After Sales Support
Productive Processes 38% work load (---+------)
Manual Machining Processes
CNC Machining Processes
EDM Machining Processes
Polishing
Other Finishes (outsourced)
Mold Assembly
Fitting
Dimensions correction
Texturing (outsourced)
ECR
Testing Process 48 % work load (----+-----)
Incoming Inspection
Machined components and Electrodes Quality Control
Plastic Samples Dimensional Report
Try outs
Mold Validation
2
Production 60 % work load (-----+----)
Pre-production run
Ordinary Production
Logistics and Shipping 32 % work load (--+-------)
Materials Ordering
Services Ordering
Components Ordering
Mold Shipping preparation
Logistics coordination